A complete guide to the use of textile wetting agents: a scientific guide from preparation to application
A complete guide to the use of textile wetting agents: a scientific guide from preparation to application
In the complex production process of the textile industry, textile wetting agents are like a "behind-the-scenes hero" and play a key role in improving the quality and production efficiency of textiles. However, to give full play to its performance advantages, it is crucial to master scientific methods of use. From precise preparation before use, to standardized operation in each process, to precautions during use, each link directly affects the final processing effect. Next, we will introduce the entire process of using textile wetting agents in detail.
I. Full preparation before use
(I) Understanding fabrics and processing requirements
Different types of fabrics, such as cotton, linen, silk, chemical fibers and their blended products, have significant differences in fiber structure and surface properties, and the requirements for textile wetting agents are also different. For example, cotton fibers are naturally hydrophilic, but there are impurities on the surface, requiring wetting agents to have good penetration and decontamination capabilities; while chemical fiber fabrics such as polyester have smooth surfaces and strong hydrophobicity, requiring wetting agents to effectively reduce surface tension and enhance the fiber's adsorption of liquids.
At the same time, it is also crucial to clarify specific processing procedures and goals. If used in the dyeing process, it is necessary to ensure that the wetting agent can promote uniform penetration of dyes and improve dye fastness; if used in printing, it is necessary to ensure that it helps the accurate transfer of printing color paste to prevent bleeding. In addition, the final quality requirements for the feel, color, functionality, etc. of the fabric are also important bases for selecting wetting agents.
(II) Selecting a suitable wetting agent
Currently, there are many types of textile wetting agents on the market, which can be divided into anionic, cationic, nonionic and zwitterionic types according to ionicity. Anionic wetting agents have good decontamination and dispersion capabilities and are often used in pretreatment processes; nonionic wetting agents have stable chemical properties and perform well under high temperature and strong acid and alkali conditions, and are suitable for dyeing and finishing; cationic wetting agents have good affinity for cationic dyes and are mostly used in specific dyeing processes; zwitterionic wetting agents have a wide range of adaptability and can work under different pH environments.
When choosing, it is necessary to comprehensively consider factors such as fabric type, processing procedures, cost budget and environmental protection requirements. For example, for processing scenarios with high environmental requirements, biodegradable and environmentally friendly wetting agents should be given priority; in cost-sensitive production, it is necessary to weigh the performance and price of the wetting agent and choose products with high cost performance. At the same time, it is recommended to compare the effects of different wetting agents in actual processing through small sample tests, and finally determine the most suitable product.
(III) Determine the reasonable dosage
The dosage of textile wetting agents is not the more the better. Excessive use will not only increase costs, but may also affect fabric performance and processing effects. Insufficient dosage will not fully exert the wetting effect, resulting in a decrease in processing quality. Generally speaking, the dosage of wetting agents ranges from 0.5 to 5 g/L, but the specific value needs to be adjusted according to the fabric type, processing technology, and the concentration and performance of the wetting agent.
In actual production, the gradient test method is usually used to determine the optimal dosage. That is, a series of treatment solutions containing different amounts of wetting agents are prepared, and the sample fabrics are processed. By observing the wettability, dyeing uniformity, printing clarity and other indicators of the fabric, combined with the production cost, the amount that can meet the processing requirements and maximize economic benefits is selected.
II. The use process of textile wetting agents
(I) Application in the pre-treatment process
In the desizing process, the selected textile wetting agent is added to the desizing solution according to the determined amount, and fully stirred to make the wetting agent completely dissolved and dispersed. Generally, the desizing temperature is controlled at 80-100℃, and the processing time is 30-60 minutes. In this process, the wetting agent reduces the surface tension of the desizing solution, allowing it to quickly penetrate into the fabric, disintegrate the binding force between the sizing agent and the fiber, and effectively remove the sizing agent on the fabric.
In the scouring process, the wetting agent is also added to the scouring solution, and the temperature is raised to 95-100℃, and the scouring time is about 60-90 minutes. Wetting agents help the scouring liquid penetrate deep into the gaps of the fibers, allowing the scouring agent to fully react with natural impurities, grease, wax, etc. on the fabric, thereby improving the whiteness, wettability and feel of the fabric. When bleaching, adding a wetting agent to the bleaching liquid can promote the uniform distribution of the bleaching agent, achieve uniform bleaching, and reduce fiber damage.
(II) Application in the dyeing process
When preparing the dyeing liquid, first add the textile wetting agent to the water and stir evenly, then add the dye, and prepare the dyeing liquid after it is fully dissolved. The dyeing temperature and time depend on the type of dye and the material of the fabric. For example, when dyeing cotton fabrics with reactive dyes, the dyeing temperature is generally 60-90℃ and the time is 60-90 minutes. The wetting agent allows the dyeing liquid to spread quickly on the surface of the fabric and quickly penetrate into the gaps between the fibers, promoting chemical reaction or physical adsorption between the dye and the fiber, improving the dyeing rate and dyeing uniformity of the dye, and reducing dyeing defects such as color spots and color flowers.
(III) Application in the printing process
When preparing the printing paste, add the wetting agent in proportion and mix it with other ingredients of the paste. During the printing process, the wetting agent helps the printing paste to better penetrate into the fabric, ensuring clear patterns and bright colors. At the same time, by adjusting the surface tension and viscosity of the paste, the paste is prevented from penetrating and the edges of the printed pattern are ensured to be neat. In the post-printing treatment, the wetting agent can also promote the cleaning and color fixation of the printed fabric, and improve the quality and fastness of the printing.
(IV) Application in the finishing process
In soft finishing, the wetting agent and the softener are mixed in a certain proportion to prepare a finishing liquid. After the fabric is treated by padding, dipping, etc., it is dried at a certain temperature. The wetting agent helps the softener penetrate into the fiber, evenly distributes on the fiber surface, forms a soft film, and gives the fabric a soft and smooth feel.
When performing water-repellent and oil-repellent finishing, add the wetting agent to the water-repellent and oil-repellent finishing agent solution to make the finishing liquid spread better on the fabric surface and penetrate into the fiber micropores to form a continuous water-repellent and oil-repellent film. In the antistatic finishing process, the wetting agent promotes the uniform distribution of the antistatic agent on the fabric surface and inside the fiber to form a conductive layer, which effectively reduces the static electricity phenomenon of the fabric.
III. Precautions during use
(I) Temperature and pH value control
The performance of textile wetting agents is greatly affected by temperature and pH value. Most wetting agents can only play the best effect within a certain temperature range. Too high temperature may cause the wetting agent to decompose and fail, and too low temperature will reduce its activity and affect the wetting effect. For example, some non-ionic wetting agents will have a turbidity point phenomenon at high temperature, resulting in loss of wetting ability. At the same time, different types of wetting agents are adapted to different pH ranges. Anionic wetting agents are stable under alkaline conditions, while cationic wetting agents are suitable for use in acidic environments. Therefore, during use, the temperature and pH value of the treatment solution must be strictly controlled to ensure the stability of the wetting agent performance.
(II) Compatibility with other auxiliaries
In textile processing, in addition to textile wetting agents, a variety of auxiliaries such as defoamers, leveling agents, and color fixatives are also used. These auxiliaries may interact with each other and affect the processing effect. For example, some defoamers may react with wetting agents to reduce the activity of wetting agents; some leveling agents may change the surface tension of the dye solution and conflict with the action of the wetting agent. Therefore, before use, the compatibility test of the auxiliaries must be carried out to ensure that there will be no adverse reactions between the auxiliaries. If compatibility problems are found, the type, dosage or order of addition of the auxiliaries can be adjusted, and if necessary, a combination of auxiliaries with synergistic effects can be selected.
(III) Safety and environmental protection measures
Some textile wetting agents may be toxic, irritating or corrosive to a certain extent, and safety precautions must be taken during use. Operators should wear protective gloves, masks, goggles and other protective equipment to avoid contact between the wetting agent and the skin and eyes. If contact is accidental, rinse immediately with plenty of clean water and seek medical attention in time.
At the same time, with the increasingly stringent environmental protection requirements, attention should be paid to the environmental performance of wetting agents. Choose environmentally friendly wetting agents to reduce pollution to the environment. When treating wastewater after use, it should be treated in accordance with relevant environmental protection regulations to ensure that the wastewater is discharged in compliance with standards and protect the ecological environment.
Mastering the correct use of textile wetting agents is an important guarantee for achieving high-quality processing of textiles. Through sufficient pre-use preparation, standardized operating procedures and strict control of precautions, textile wetting agents can maximize their effectiveness in each processing step, helping textile companies produce textiles with excellent quality and performance. With the continuous development of textile technology, the use of textile wetting agents will continue to be optimized and improved, providing strong support for the progress of the textile industry.