Why has the defoamer for silk screen ink become the"darling"of the industry?

Why has the defoamer for silk screen ink become the "darling" of the industry?

The application advantages of the defoamer for silk screen ink are mainly reflected in improving printing quality, improving production efficiency, reducing costs and environmental safety. The following is a detailed description:

1. Improve printing quality

Eliminate bubble defects

Silk screen ink is prone to bubbles during stirring, pumping or printing, resulting in white spots, pinholes, and missing prints. Defoamers reduce the surface tension of the liquid, quickly destroy the bubble film, and quickly break the bubbles to ensure that the edges of the printed pattern are clear and the layers are distinct.

Improve ink fluidity

Defoamers adjust the viscosity and thixotropy of the ink to make it easier to pass through the mesh of the silk screen, reduce the blockage and flying ink caused by excessive ink viscosity or bubbles, and reduce the defective rate.

2. Improve production efficiency

Speed up drying speed

Defoamers reduce the bubble content in the ink, reduce the viscosity and surface tension of the ink, and make it penetrate into the surface of the substrate faster, thereby shortening the drying time and increasing the running speed of the printing press.

Reduce downtime for cleaning

Defoamers can prevent ink from remaining on the screen, scraper or printing plate, reduce ink crusting and solidification, reduce the frequency of downtime for cleaning due to ink blockage, and extend the service life of the equipment.

For example: in solvent-based screen printing inks, defoamers can prevent ink from drying on the scraper and reduce the number of scraper replacements.

3. Reduce costs

Reduce ink consumption

Defoamers improve the fluidity of ink, allowing the ink to cover the surface of the substrate more evenly, reduce ink waste caused by ink splashing and screen blockage, and reduce ink consumption per unit product.

Cost analysis: Ink consumption can be reduced by 5%-15%, significantly reducing production costs.

Reduce defective rate

Defoamers can eliminate printing defects caused by bubbles, improve product qualification rate, reduce rework and scrap caused by defective products, and reduce production costs and delivery delay risks.

Case analysis: After using defoamers in an electronics factory, the defective rate of products dropped from 8% to 2%, saving more than 500,000 yuan per year.

4. Environmental protection and safety

Comply with environmental regulations

Modern defoamers use low-VOC or no-VOC formulas to reduce pollution to the environment, comply with international environmental standards (such as RoHS, REACH), and reduce corporate environmental compliance risks.

For example: water-based screen printing ink defoamers can replace solvent-based defoamers, reducing VOC emissions by more than 90%.

Improve operational safety

Defoamers use non-toxic or low-toxic formulas to reduce health hazards to operators and reduce the risk of occupational diseases such as respiratory irritation and skin allergies caused by solvent volatilization.

Safety certification: Comply with ISO 14001 Environmental Management System and OHSAS 18001 Occupational Health and Safety Management System.

5. Application recommendations

Choose the right type

Choose a special defoamer according to the ink system (water-based, solvent-based, UV) to ensure the best effect.

Control the amount of addition

Usually the amount of addition is 0.1%-0.5%, and excessive addition may cause surface defects in the ink.

Pre-dispersion treatment

It is recommended to pre-disperse the defoamer with a solvent or diluent before adding it to the ink to ensure uniformity.

Conclusion

Screen printing ink defoamers have become an indispensable auxiliary agent in the screen printing industry by improving printing quality, increasing production efficiency, reducing costs and enhancing environmental protection. Enterprises should choose the appropriate defoamer type and addition scheme according to their own process requirements to achieve the best application effect.