Application scope of shoe coating defoamer
In the world of shoe manufacturing, the gorgeous transformation of a pair of shoes from raw materials to finished products is inseparable from the blessing of many fine processes, and the use of shoe coatings is an important part of giving shoes beauty and protective performance. However, in the production and application of shoe coatings, the generation of foam is like an uninvited guest, which not only affects the quality and performance of the coating, but also may reduce production efficiency and increase costs. At this time, shoe coating defoamers have become a "secret weapon" to deal with the foam problem, and their application scope runs through many key links in the production and use of shoe coatings.
1. Shoe coating production link
In the production process of shoe coatings, various factors will lead to the generation of foam. First, various surfactants, dispersants, thickeners and other additives in the coating formula, while improving the performance of the coating, will also reduce the surface tension of the liquid, making it easier for foam to form and exist stably. Secondly, in the production process operations such as high-speed stirring and grinding, a large amount of air is drawn into the coating system, further exacerbating the generation of foam.
The application of shoe coating defoamers in the production link is extremely critical. Whether it is the production of solvent-based shoe coatings, water-based shoe coatings or solvent-free shoe coatings, defoamers are indispensable. In solvent-based shoe coatings, such as polyurethane and acrylic solvent-based coatings, they are often used for surface coating of uppers, soles and other parts, giving shoes wear resistance, scratch resistance, good gloss and other characteristics. However, during the production process, the volatilization of organic solvents and the use of additives are prone to cause foaming problems. At this time, choosing a suitable solvent-based shoe coating defoamer, such as silicone defoamers or non-silicon defoamers, can quickly eliminate foam, ensure the uniformity and stability of the coating, and avoid the degradation of coating performance caused by foam, such as avoiding defects such as pinholes and fish eyes on the coating surface caused by residual foam, to ensure the final coating effect.
For water-based shoe coatings, because it uses water as a solvent and has outstanding environmental performance, it is increasingly widely used in the field of shoe coatings. However, the high surface tension of water and the presence of a variety of polymers and additives in the water-based system make water-based shoe coatings more likely to produce foam during the production process. Water-based shoe coating defoamers, such as polyether-modified silicone defoamers and polyether defoamers, can accurately destroy the stability of foam and quickly defoam and suppress foam. When producing water-based polyurethane shoe coatings and water-based acrylic shoe coatings, adding an appropriate amount of defoamer can effectively prevent foam accumulation, ensure the quality of the coating and the smooth production, and lay a good foundation for the subsequent shoe coating process.
Although solvent-free shoe coatings do not contain organic solvents, during the production process, due to the high viscosity of the system, the air involved in the mixing of materials is difficult to discharge, and foam will also be generated. In this case, the specially designed solvent-free shoe coating defoamer can play a role by reducing the surface tension of the foam, causing the foam to burst, ensuring the uniformity of the coating system, and meeting the production requirements of shoe coatings.
2. Shoe coating construction link
After the production of shoe coatings is completed, the coating construction link is entered, which is also the stage where shoe coating defoamers play an important role. Different coating processes, such as spraying, brushing, roller coating, etc., will produce foam due to the mixing of air. For example, during the spraying process, the paint is atomized into fine droplets, and a large amount of air enters the paint system, which is very easy to form foam. If not handled, these bubbles will form defects such as bubbles and pores on the surface of the shoe material, seriously affecting the appearance quality and protective performance of the shoe.
At this time, adding an appropriate amount of defoamer to the shoe material coating can eliminate the generated foam in time during the coating process. For shoe materials that need to obtain high gloss and flat surface effects, such as the coating of patent leather uppers, the use of defoamers is particularly important. It can ensure that the paint is evenly spread on the surface of the shoe material, avoid problems such as uneven coating and inconsistent gloss caused by foam, and make the shoes present a perfect appearance.
In addition, in the large-scale industrial production of shoe materials, assembly line operations have higher requirements for the defoaming performance of the paint. Stable defoaming effect can ensure the consistency of coating efficiency and product quality, reduce the defective rate, and improve production efficiency. Whether it is the coating of various types of shoe materials such as sports shoes, leather shoes or casual shoes, shoe material coating defoamers can help achieve high-quality coating effects.
3. Special shoe materials and functional coatings
With the continuous development of the footwear market, special shoe materials and functional coatings are being used more and more widely, and shoe coating defoamers are also very useful in these fields. For example, in the production and coating of waterproof and breathable shoe coatings, the coating needs to have good waterproof and breathable properties, and the presence of foam will destroy the density and uniformity of the coating, affecting the waterproof and breathable effect. Shoe coating defoamers can effectively eliminate foam and ensure that the waterproof and breathable coating forms a continuous and uniform coating on the surface of the shoe material, so that the shoes can resist rain and keep the feet dry and comfortable.
For shoe coatings with antibacterial and deodorizing functions, the reasonable use of defoamers can ensure the uniform dispersion of functional components such as antibacterial agents and deodorants in the coating, avoid uneven distribution of functional components due to foam, and ensure that the antibacterial and deodorizing properties of the shoes are stable and reliable. In the application of special functional coatings such as luminous shoe coatings and color-changing shoe coatings, defoamers are also a key factor in ensuring the performance and coating effect of coatings. They can make special functional substances play a better role and bring consumers a unique wearing experience.
In summary
The application range of shoe coating defoamers is wide and important. From the production source of shoe coatings to coating construction, and then to the field of special shoe materials and functional coatings, it is inseparable from its escort. With the continuous innovation and development of shoe coating technology, higher requirements are also put forward for the performance and applicability of shoe coating defoamers. In the future, defoamers will develop in a more efficient, environmentally friendly and targeted direction, and continue to contribute to the high-quality development of the footwear manufacturing industry.