In-depth analysis of water-based penetrants: from principles to multiple applications
In-depth analysis of water-based penetrants: from principles to multiple applications
In the chemical industry, there is a substance that seems ordinary but has extraordinary effects - water-based penetrants. With its unique molecular structure and properties, it plays an irreplaceable role in many industries such as construction, industrial cleaning, and textiles. Next, let us take a deeper look at the working principle, application scenarios, and great value of this magical substance.
The working principle of water-based penetrants
Water-based penetrants are essentially a type of surfactant with a special molecular structure. One end of the molecule is a hydrophilic group, and the other end is a lipophilic group. This special structure enables it to significantly reduce the surface tension of the liquid and enhance the wetting and penetration ability of the liquid on the solid surface. When the water-based penetrant is added to the aqueous solution, the hydrophilic group is tightly combined with the water molecules, and the lipophilic group interacts with the solid surface or non-polar substances such as dirt. Under the action of reducing the surface tension, the aqueous solution can quickly spread and penetrate into the tiny pores and cracks of the solid, thereby achieving efficient penetration.
Application in the construction field
In the construction industry, the application of water-based penetrants is extremely extensive and important. Among them, concrete waterproofing is one of its key application directions. There are many tiny pores on the surface of traditional concrete that are invisible to the naked eye. These pores are prone to cause building leakage under long-term rainwater erosion and groundwater infiltration. Water-based penetrating waterproofing agents can penetrate into the concrete, react chemically with cement hydration products, generate insoluble crystals, fill the pores and microcracks inside the concrete, and thus form a dense waterproof barrier. This waterproofing method is different from traditional surface coating waterproofing. It enhances the waterproof performance from the inside of the concrete, has the advantages of strong durability, anti-aging, and the same life as concrete, which greatly extends the service life of the building and reduces maintenance costs.
In addition, water-based penetrants also play an important role in the production process of building materials. For example, in the processing of materials such as tiles and stones, it can help water-based coatings and protective agents to better penetrate into the materials, enhance the adhesion of coatings and materials, and improve the decorative effect and protective performance of materials.
Application in the field of industrial cleaning
In industrial production, various stubborn oils and dirt are often attached to the surfaces of equipment and parts. Water-based penetrants show strong cleaning ability in the field of industrial cleaning. Because it can reduce the surface tension of the liquid, the cleaning agent can quickly penetrate between the dirt and the substrate surface, weakening the bonding force between the dirt and the substrate. At the same time, the lipophilic base combines with the oil, disperses and emulsifies the oil in the aqueous solution, and finally completely removes the dirt by flushing. This cleaning method is environmentally friendly and efficient. Compared with traditional organic solvent cleaning, it reduces pollution to the environment and harm to the health of operators, and has lower cleaning costs and better cleaning effects.
In the machinery manufacturing industry, metal parts will have residual oil stains such as cutting fluid and lubricating oil during processing. The use of cleaning agents containing water-based penetrants can quickly and thoroughly clean the parts to ensure the accuracy and quality of subsequent processing and assembly. In the electronics industry, water-based penetrants are also used to clean precision electronic components such as circuit boards. Its gentle cleaning method will not cause damage to the components, and can effectively remove impurities such as welding slag and oil stains on the surface.
Application in the field of textile printing and dyeing
Textile printing and dyeing is another important application field of water-based penetrants. In the dyeing process of textiles, water-based penetrants can help the dye liquid quickly and evenly penetrate into the fiber, improving dyeing efficiency and dyeing uniformity. It can reduce the surface tension of the dye solution, making it easier for the dye solution to wet the fiber surface and quickly diffuse into the microporous structure of the fiber, thereby reducing dyeing time, improving the utilization rate of dyes, and reducing production costs.
In addition, water-based penetrants are also indispensable in the pre-treatment and post-finishing of textiles. In pre-treatment, it can promote desizing, scouring, bleaching and other processing processes, remove natural impurities on the fiber and the slurry added during the weaving process, make the fiber fully swell and soften, and create good conditions for subsequent dyeing and finishing. In post-finishing, water-based penetrants can help softeners, anti-wrinkle agents and other finishing agents better penetrate into the fiber, improving the feel, anti-wrinkle performance and other qualities of textiles.
Applications in other fields
In addition to the above fields, water-based penetrants are also widely used in agriculture, papermaking and other industries. In agriculture, it can be used as a synergist for pesticides and fertilizers. Adding water-based penetrants to pesticide and fertilizer solutions can reduce the surface tension of the solution, allowing the pesticides to better adhere to plant leaves and soil surfaces, and penetrate into plant tissues or soil, thereby improving the efficacy of pesticides and the utilization rate of fertilizers, reducing the amount of pesticides and fertilizers used, and reducing environmental pollution.
In the papermaking industry, water-based penetrants are used in paper sizing, coating and other processes. It can help sizing agents and coating agents better penetrate between paper fibers, improve the water resistance, strength and printability of paper, and improve the quality and performance of paper.
With the continuous advancement of science and technology, the performance of water-based penetrants will continue to be optimized, and the application field will be further expanded. In the future, it is expected to play an important role in emerging fields such as new energy and biopharmaceuticals, bringing new opportunities and changes to the development of various industries.